Welding automation (Robots)
Introduction
The industrial robot is a programmable manipulator in three or more axes with various purposes, automatically controlled and re-programmable. The field of industrial robotics can be defined as the study, design and use of robots to execute industrial processes. They will also make our somewhat dangerous work in factories easier.
Typical uses of robots include welding, painting, assembly, disassembly,[1] pick and place for printed circuit boards, packaging and labeling, palletizing, product inspection and checking; all done with great resistance, speed and precision. They can assist in materials handling.
It is estimated that in 2020 there will be 1.64 million industrial robots in operation worldwide, according to the International Federation of Robotics (IFR).[2].
History
The industrial robot is the oldest known, according to the definition of the International Organization for Standardization (ISO), it was completed in England by Bill Griffith P. Taylor in 1937, and was published in the magazine Meccano, in March 1938. The crane, as the device was called, was built almost entirely with Meccano parts and powered by a single electric motor. Five axes of movement are possible, including Grab (?) and Rotation Grab (?). Automation was achieved through the use of perforated paper tape that allowed solenoids to be activated, which facilitated the movement of the crane control levers. The robot can stack wooden blocks in pre-programmed patterns. The number of engine revolutions required for each desired movement is first plotted on graph paper; This information is then transferred to the paper tape, which is also driven by the robot's single motor. Chris Shute built a complete replica of the robot in 1997.
For his part, George Devol was especially interested in designing a machine that was easy to use and applied for the first robotics patents in 1954 (granted until 1961). The first company to produce a robot was Unimation (Universal Automatic), founded by Devol and Joseph F. Engelberger in 1956, and was based on Devol's original patents. Unimation robots were also called programmable transfer machines, since their main use at first was to transfer objects from one point to another, less than three meters away. These robots used hydraulic actuators and were programmed in sets of coordinates; that is, the angles of the various joints were stored during a teaching phase and reproduced in operation. They were accurate to within 1/10,000 of an inch (note: although accuracy is not a suitable measurement for robots), generally evaluated in terms of repeatability. Unimation later licensed its technology to Kawasaki Heavy Industries and GKN, which manufactured Unimates in Japan and England, respectively. For some time Unimation's only competitor was Cincinnati Milacron Inc. of Ohio. This changed radically in the 1970s when several large Japanese conglomerates began producing similar industrial robots.