Simulation of manufacturing processes
Introduction
Process simulation is used for the design, development, analysis and optimization of technical processes such as: chemical plants, chemical processes, environmental systems, power plants, complex manufacturing operations, biological processes and similar technical functions.
Main principle
Process simulation is a model-based representation of chemical, physical, biological and other technical processes and unit operations in software. The basic prerequisites are a deep knowledge of the physical and chemical properties[1] of pure components and mixtures, of reactions and of mathematical models that, in combination, allow the calculation of a process on computers.
Process simulation software describes processes in flowcharts where unit operations are positioned and connected by products or information flows. The software must solve the mass and energy balance to find a stable operating point. The goal of a process simulation is to find the optimal conditions for an examined process. This is essentially an optimization problem that must be solved in an iterative process.
Process simulation always uses models that introduce approximations and assumptions, but allow the description of a property over a wide range of temperatures and pressures that may not be covered by real data. The models also allow interpolation and extrapolation ("Extrapolation (mathematical)"), within certain limits, and allow the search for conditions outside the range of known properties.
Modeling
The development of models[2] for a better representation of real processes is the core of further development of simulation software. The development of the model is carried out on the chemical engineering side, but also in control engineering and for the improvement of mathematical simulation techniques. Process simulation is therefore one of the few fields where scientists from chemistry, physics, computer science, mathematics and various engineering fields work together.
Many efforts are made to develop new and improved models for property calculations. This includes, for example, the description of.
Two main types of models can be distinguished: