Issues
Leaks
As early as 2001, Turnpike Authority officials and contractors were aware of thousands of leaks from roof and wall cracks, extensive water damage to steel supports and fireproofing systems, and overloaded drainage systems.[57] Many of the leaks were caused by Modern Continental and other subcontractors' failure to remove gravel and other debris before pouring concrete. This information was not made public until MIT engineers (students and faculty volunteers) conducted several experiments and discovered serious problems in the tunnel.[58].
On September 15, 2004, a major leak in the north tunnel of Interstate 93 forced the tunnel to close while repairs were carried out. This also forced the Turnpike Authority to release information about its failure to disclose previous leaks. A follow-up report reported "extensive" leaks that were more serious than state authorities had previously acknowledged. The report stated that the tunnel system had more than 400 leaks. However, a Boston Globe report disputed this claim, stating that there were almost 700 leaks in a single 300 m section of tunnel under South Station. Turnpike officials also stated that the number of leaks investigated had dropped from 1,000 to 500.[58]
The problem of leaks is further aggravated by the fact that many of them involve corrosive salt water. This is due to the proximity of Boston Harbor and the Atlantic Ocean, which causes a mix of salt and fresh water leaks into the tunnel. The situation is made worse by road salt spread in the tunnel to melt ice during frost, or introduced by vehicles passing through it.[59] Salt water and salt spray are well-known problems that must be resolved in any marine environment. It has been reported that "hundreds of thousands of gallons of salt water are pumped monthly" into the Big Dig, and a map has been prepared showing "hot spots" where water leaks are especially severe.[60] Salt-accelerated corrosion has caused failures in ceiling light fixtures (see below), but can also cause rapid deterioration of embedded rebar and other steel structural reinforcements holding the walls and roof of the Big Dig. tunnel.[59].
Poor materials
In June 2005, Massachusetts State Police raided the offices of Aggregate Industries, the main supplier of concrete for the underground portions of the project. They seized evidence that Aggregate "Aggregates (West Virginia)") had supplied concrete that did not meet contract specifications. In March 2006, Massachusetts Attorney General Tom Reilly announced plans to sue the project's contractors and other companies for poor work performed on the project. The state of Massachusetts filed more than 200 complaints regarding leaks, cost overruns, quality issues, and safety violations. In total, the State has claimed about 100 million dollars from contractors (1 dollar for every 141 dollars spent).[61].
In May 2006, six company employees were arrested and charged with conspiracy to defraud the United States.[62] In July 2007, Aggregate Industries settled the case with a $50 million settlement. $42 million of the settlement went to civil cases and $8 million was paid in criminal fines. The company will provide $75 million in maintenance insurance and pay $500,000 for routine checks on areas suspected of containing substandard concrete.[63] In July 2009, two of the defendants, Gerard McNally and Keith Thomas, both directors, pleaded guilty to charges of conspiracy, mail fraud and filing false reports.[64] The following month, the remaining four, Robert Prosperi, Mark Blais, Gregory Stevenson and John Farrar, were found guilty of conspiracy and fraud charges.[65] All four were sentenced to probation and home confinement, and Blais and Farrar were also sentenced to community service.[66]
Deadly roof collapse
A fatal accident raised safety concerns and shut down part of the project for most of the summer of 2006. On July 10, 2006, concrete roof panels and debris, weighing 26 short tons (24 tons) and measuring 6.1 by 12.2 meters (20 by 40 feet), fell on a car traveling on the two-lane ramp connecting northbound I-93 to I-90 in eastbound in South Boston "South Boston (Virginia)"), killing Milena Del Valle, who was a passenger, and injuring her husband, Angel Del Valle, who was driving.[67]Immediately after the fatal roof collapse, Governor Mitt Romney ordered a "top to bottom" safety audit by engineering firm Wiss, Janney, Elstner Associates, Inc. to look for other risk areas. Said Romney: "We simply cannot live in an environment in which a project of this magnitude can endanger human lives, as we have already seen."[68]The collapse and closure of the tunnel greatly collapsed traffic in the city. The traffic jams are believed to have contributed to the death of another person, a heart attack victim who died on the way to Boston Medical Center when his ambulance became stuck in one of the traffic jams two weeks after the collapse. On September 1, 2006, one eastbound lane of the connector tunnel was reopened to traffic.[70][71]
Following extensive inspections and repairs, the east and west lanes of Interstate 90 reopened in early January 2007.[72] The last piece of the highway network, a high-occupancy vehicle lane connecting Interstate 93 north to the Ted Williams Tunnel, reopened on June 1, 2007.
On July 10, 2007, after a lengthy investigation, the National Transportation Safety Board found that the epoxy glue used to hold the roof in place during construction was not suitable for long-term bonding,[73] which was determined to be the cause of the roof collapse. The Power-Fast epoxy adhesive used in the installation was designed for short-term loads, such as wind or seismic loads, not long-term loads, such as the weight of a panel.[74][75][76].
Powers Fasteners, the manufacturers of the adhesive, revised their product specifications on May 15, 2007 to increase the safety factor from 4 to 10 on all of their epoxy products intended for aerial applications. The safety factor of Power-Fast Epoxy was increased from 4 to 16.[76]On December 24, 2007, the Del Valle family announced that it had reached a settlement with Powers Fasteners in which the family would be paid $6 million.[77]In December 2008, Powers Fasteners agreed to pay $16 million to the state to resolve involuntary manslaughter charges.[78].
"Ginsu railings"
Public safety workers have dubbed the safety railings in the Big Dig tunnels "ginsu guardrails" because the square edges of the support posts have caused mutilations and deaths of passengers ejected from crashed vehicles. After an eighth death related to safety railings was reported, MassDOT officials announced plans to cover or remove the supposedly dangerous features, but only near curves or exit ramps.[79] This partial removal of hazards has been criticized by one safety specialist, who suggests that the guardrails are just as dangerous on straight sections of the tunnel.[79]
Lightning
In March 2011, it emerged that senior MassDOT officials had failed to disclose a problem with the O'Neill Tunnel luminaires. In early February 2011, a maintenance crew found a light fixture lying in the center lane of the northbound tunnel. Assuming it was simply road debris, the maintenance crew picked it up and took it to its original facility. The next day, a supervisor passing by the shipyard realized that the 54kg lamp was not road debris, but one of those used to illuminate the tunnel. Subsequent investigation revealed that the luminaire's mounting apparatus had failed due to galvanic corrosion of incompatible metals, caused by direct contact of aluminum with stainless steel in the presence of salt water.[60][81]The electrochemical potential difference between stainless steel and aluminum ranges between 0.5 and 1.0 V, depending on the alloy involved, and can cause considerable corrosion within months under unfavorable conditions.
Once the reason the fastener had failed was discovered, a thorough inspection of the other fasteners in the tunnel revealed that many other fasteners were also in the same state of disrepair.[82] Some of the worst fasteners were temporarily propped up with zip ties.[59] In moving forward with the temporary repairs, members of the MassDOT management team decided not to share the news of the systemic failure and repair of the fasteners with the public or Governor Deval Patrick's administration. fixings.[83].
In April 2012, it appeared that all 25,000 luminaires would need to be replaced, at an estimated cost of $54 million.[59] Replacement work was carried out primarily at night, requiring lane closures or occasional closure of the entire tunnel for safety, and was estimated to take up to two years to complete.[59]
• - Carmel Tunnels - similar project in Haifa, Israel.
• - Dublin Port Tunnel: similar project on a smaller scale in Dublin (Ireland).
• - Gardiner Expressway - an elevated expressway in Toronto with similar future plans.
• - M-30 Ring Road, M-30 Tunnels and Madrid Río Park - similar project along the banks of the Manzanares River, Madrid, Spain.
• - Lewsi, Ann-Eliza H., ed. (2001). Highway to the Past: The Archeology of Boston's Big Dig (PDF). Massachusetts Historical Commission. Archived from the original (PDF) on March 17, 2018.
• - Official site.
• - Official site (2000-2004) on the Wayback Machine (archived December 8, 2004).
• - Official page (2005-2007) on the Wayback Machine (archived July 5, 2007).
• - The Big Dig: The Story of America's Most Expensive Road-GBH News (podcast).
• - The Big Dig: The Story of America's Most Expensive Road (in English) - YouTube.
• - Boston CA/T Project History at MIT Rotch Library at the Wayback Machine (archived April 3, 2005).