Laser cutting heads
Introduction
The use of laser technology in the machining of materials has been studied over the last decade and is presented, today, as a technology widely inserted in the industrial world.
Laser machining is a special process or non-conventional thermal machining process, which does not generate chips, in which the elimination of the material is caused by the fusion "Fusion (change of state)") and vaporization of the same by concentrating high temperatures in localized areas.
'LASER' is the acronym for 'Light Amplification by Stimulated Emission of Radiation', which in Spanish means Light amplification by stimulated emission of radiation. Laser machining, compared to conventional chip removal processes, presents better precision and surface finish (roughness), as long as we do not compare it with superfinishing processes.
Other important aspects are that certain complex shapes that cannot be obtained by conventional processes can be obtained, and that very hard materials can be machined.
Process characteristics
Laser machining technology is based on the generation of a high-power laser beam that is directed to the part to be machined through a system of high-precision "Reflection (physics)") reflection mirrors and a converging focusing lens. In the area of incidence of the ray, a high density of concentrated thermal energy is achieved, which produces the volatilization of the material.
The removal rate of the material is not massive, and a heat-affected zone is produced that can alter the crystalline structure, thus impairing the resistant properties of the material.
One of the advantages that this process provides is being able to machine micro-holes with depth-diameter ratios of 20:1 to 10:1, with the minimum achievable diameter being about 0.1 millimeters.
Another characteristic of this technology is that since it is an energy source that affects the material to be machined, there is no wear, breakage or collision of the cutting tool.
Fundamental to laser machining is the absorption of the laser radiation in the base material or in a coating layer. Absorption depends on the wavelength, the type of laser and the material.
The importance of the control software in this technology is basic, since it can be controlled from the parameters of the light beam such as speed and frequency, to the movements of the head or piece itself (depending on how we move), using numerical control ().