Epoxy resin injection
Introduction
Chemical anchoring is used in the field of structural engineering, to fix components to a solid structure or for reinforced concrete joints.
Description
Chemical anchoring (or commonly called "chemical anchoring") is based on the idea of fixing a threaded rod or corrugated metal bar to cracked or uncracked concrete (concrete more than 30 days old) or to rocks. In addition, it is possible to make applications to brick walls (wall) instead of doing it mechanically by friction or interlocking, using a rigid resin (glue).[1].
This material is injected into the drilling, which is first cleaned with electric or manual blowers for better adhesion to the roughness of the drilling. Ideally, in addition to the blower, metal brushes are used to clean the remains of the drilling in the best possible way. Drilling in concrete and walls is carried out with concrete drill bits. Pure Epoxy in most cases.
In perforated masonry in hollow bricks, a sieve or block is inserted into the perforation and then some chemical anchor is injected, such as methacrylate, for example. These exist in different containers, with those packaged in A+B jars being the oldest, today there are two-component containers with a silicone format where the A+B products are mixed alone in a perfectly homogeneous way in the cannula when they come out, not manually as before where there was no guarantee of a truly homogeneous mixture for professional use.
The benefits of this material are the mechanical resistance and the hardening speed, which in many cases is 45 minutes. For this purpose, it is necessary to use two-component resins, a resin plus the catalyst or hardener, which are characterized by a chemical reaction that cures or dries after minutes.
For the application of this resin, the most practical system in use today is the two-component cartridge (Resin +catalyst), with which the resin is supplied with a normal caulking gun (Silicone gun), and the use of a cannula or nozzle which is the static mixer in which the components are provided in parallel, they are mixed by passing through a "spiral" (static mixer) internal to the nozzle.
There are also chemical anchors in glass containers (chemical capsules), which contain a single dose of resin and catalyst (separated in the same container), which can only be used in filled supports; They are introduced into the hole and successively a threaded rod is introduced, using a rotating percussion drill, which breaks the container and mixes the components that harden quickly.